Product Detail

200Kg Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD200
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Detail

200Kg Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD200

Main Features:

SUS304 stainless steel chamber, cold trap,shelves and trays

Back cold trap is integrated with front chamber.

R507 refrigerant

Silicone oil for shelf heating and cooling

Oil rotary vacuum pump

Omron PLC controller with touch screen

Netscada Real-time Monitoring Management

Wifi and remote control for trouble shooting

IPC based on Windows system

Automatic and manual dual control modes

User programmable for recipe management

Logging administration

Three-level user rights management

Specifications

General Information
ModelNovaDryer-FD200
Load Capacity(approx.)200Kg
Maximum ice capacity300kg
ControlMicroprocessor
Dimensions (Lx W x H,mm)                           7600×2100×3400
Weight (approx.)7,500kg
Chamber
Chamber typeCylindrical(drum)
Maximum design pressureNormal pressure
Maximum design temperatureRoom temperature
FinishRa≤0.5um (0.5Mircon)
Validation portIncluded (1, on the top of chamber)
Viewing portYes, with LED illumination
Qty.1
LocationSide
DimensionsDN200 (mm)
Material 
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Door
FinishRa≤0.5um (0.5Mircon)
Viewing portIncluded
Qty.1
LocationOn height 1.2m (approx.)
Open directionRight (face to door, hinge on right side)
Open angleMore than 110°
GasketO-shaped silicone rubber single gasket
Locking arrangementAuxiliary manual handle
Material 
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Shelves
Temperature range-45°C to + 80°C
Shelf temp. sensors (shelves)3 (Silicone oil inlet and outlet)
Sensors3
Qty. of shelves10+ 1 (upper radiant shelf)
Dimensions (LxWxT,mm)2200 x900x15
Shelf area (M2)19.8
Shelf space(mm)70
Tray size(mm)547x445x30
Tray Number(PCS)80
Hose of flexible connectionWelding
FinishRa≤0.5um (0.5Micron)
Level≤±0.5mm/m
MaterialSUS 304
Condenser
Condenser typeCylindrical
Viewing portIlluminated
Qty.1
LocationEasily observe the whole inside condenser
DimensionsDN200 (mm)
Final temperature-65℃
Cooling time (+20 to -40°C)≤30 minutes (empty)
Maximum design pressureNormal pressure
Maximum design temperatureRoom temperature
Finisha≤0.5um (0.5Mircon)
Coiled pipe materialSUS 304
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Shelf Heating /Cooling
Circulation pump 
BrandDF
ModelCDL32-1
TypeCentrifugal pump
Qty.1
Motor power2.2kW
Shelf heat exchanger 
BrandCatro
TypeSealed brazed stainless steel
Qty.1
HeaterPID control
Maximum heating power24KW
Thermal fluidSpecial heat conducting oil for freeze dryer
Shelf cooling time (+20°C to -40°C)≤60 minutes (empty)
Heating rate1℃/min (approx.)
Refrigerating System
Compressor
BrandFrascold
Model2Z40-123.62Y
TypeTwo-stage low-temperature piston compressor
Qty.1
Motor power29.5kW
RefrigerantHFC-free R507
Main refrigerating units 
Thermostatic expansion valveDanfoss
Solenoid valveDanfoss
Service valveCastel
Safety valveCastel
Capped valveCastel
Sight glassDanfoss
Water cooling condenserJD
Oil separatorEmerson
Gas-liquid separatorFasike
FilterFilter case: Fasike  Filter core: Fasike
Vacuum System
Final vacuum≤2.7×10 -2mbar
Evacuation time≤30minutes (1×103 mbar to 1×10-1 mbar)
Vacuum pump
BrandBaosi
ModelDRV175
TypeOil rotary
Qty.1
Flowrate175m3/hr
Motor power5.5Kw
Anti-suction valveIncluded
De-icing
Hot Water or Steam Inlet/Outlet Valves
Brand Lyofenik
Type Pneumatic butterfly valve
Pneumatic System
Gas source disposal unitAIRTEC
Air pressure switch EUROSWITCH
Pneumatic Valve Lyofenik
Control System
SoftwareFD-5000
AutomaticIncluded
ManualIncluded
PLC+PC (User programmable)Omron(with Wifi remote control)
Industrial personal ComputerIPC
Vacuum gaugePOSIFA
Temperature probePT100
BreakerSchneider
ContactorSchneider
RelaySchneider
Safety System
Vacuum failure protectionIncluded
Temperature failure protectionIncluded
Compressor protectionIncluded
Other motors protectionIncluded
Interlock protectionIncluded
Utility Requirement (Approx.)
Electricity - total electrical load62kW (380V/50Hz,3 Phase/5 Wires),125A
Power Consumption44kW(Approx.)
Cooling water for refrigerant cooling25m3/hr (1.5≤P≤2 Bar, T≤28°C)
Cooling water pipe diameter (DN)50
Defrosting water2.5T/Batch (P≥3 Bar, T=80℃)
Compressed air for pneumatic valves60L/min(4≤P≤8 Bar)


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