Product Detail

50Kg Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD50
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Detail

50Kg/batch Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD50

Main Features:

SUS304 stainless steel chamber, cold trap,shelves and trays

Back cold trap is integrated with front chamber.

R507 refrigerant

Silicone oil for shelf heating and cooling

Oil rotary vacuum pump

Omron PLC controller with touch screen

Netscada Real-time Monitoring Management

Wifi and remote control

IPC based on Windows system

Automatic and manual dual control modes

User programmable for recipe management

Logging administration

Three-level user rights management


Specifications

General Information
ModelNovaDryer-FD50
Load Capacity(approx.)50Kg
Maximum ice capacity75kg
ControlMicroprocessor
Dimensions (Lx W x H,mm)                                4500×1300×2200
Weight (approx.)3,500kg
Chamber
Chamber typeCylindrical(drum)
Maximum design pressureNormal pressure
Maximum design temperatureRoom temperature
FinishRa≤0.5um (0.5Mircon)
Validation portIncluded (1, on the top of chamber)
Viewing portYes, with illumination
Qty.1
LocationSide
DimensionsDN200 (mm)
Material 
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Door
FinishRa≤0.5um (0.5Mircon)
Viewing portIncluded
Qty.1
LocationOn height 1.5m (approx.)
Open directionRight (face to door, hinge on right side)
Open angleMore than 110°
GasketO-shaped silicone rubber single gasket
Locking arrangementAuxiliary manual handle
Material 
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Shelves
Temperature range-45°C to + 80°C
Shelf temp. sensors (shelves)3 (Silicone oil inlet and outlet)
Sensors3
Qty. of shelves5+ 1 (upper radiant shelf)
Dimension (LxWxT,mm)1000 x1000x15
Shelf area (M2)5
Shelf space(mm)65
Tray size(mm)495x495x30
Tray Number(PCS)20
Hose of flexible connectionWelding
FinishRa≤0.5um (0.5Micron)
Level≤±0.5mm/m
MaterialSUS 304
Condenser
Condenser typeCylindrical
Viewing portIlluminated
Qty.1
LocationEasily observe the whole inside condenser
DimensionsDN200 (mm)
Final temperature<-65°C
Cooling time (+20 to -40°C)≤30 minutes (empty)
Maximum design pressureNormal pressure
Maximum design temperatureRoom temperature
Finisha≤0.5um (0.5Mircon)
Coiled pipe materialSUS 304
InternalSUS 304
InsulationPolyisocyanurate foam
External coverSUS 304
Shelf Heating /Cooling
Circulation pump 
BrandDF
ModelCDL8-3
TypeCentrifugal pump
Qty.1
Motor power1.5kW
Shelf heat exchanger 
BrandCatro
TypeSealed brazed stainless steel
Qty.1
Heater PID control
Maximum heating power9KW
Thermal fluidSpecial heat conducting oil for freeze dryer
Shelf cooling time (+20°C to -40°C)≤60 minutes (empty)
Heating rate1℃/min (approx.)
Refrigerating System
Compressor
BrandBitzer
ModelS4G-12.2Y
TypeTwo-stage low-temperature piston compressor
Qty.1
Motor power9kW
RefrigerantHFC-free R507a
Main refrigerating units 
Thermostatic expansion valveDanfoss
Solenoid valveDanfoss
Service valveCastel
Safety valveCastel
Capped valveCastel
Sight glassDanfoss
Water cooling condenserJD
Oil separatorEmerson
Gas-liquid separatorFasike
FilterFilter case: Fasike  Filter core:Fasike
Vacuum System
Final vacuum≤2.7×10 -2mbar
Evacuation time≤30minutes (1×103 mbar to 1×10-1 mbar)
Vacuum pump
BrandBaosi
ModelDRV90
TypeOil rotary
Qty.1
Flowrate90m3/hr
Motor power2.2kw
Anti-suction valveIncluded
De-icing
Hot Water or Steam Inlet/Outlet Valves
BrandLyofenik
TypePneumatic butterfly valve
Pneumatic System
Gas source disposal unit AIRTAC
Air pressure switchEUROSWITCH
Pneumatic ValveLyofenik
Control System
SoftwareFD-5000
AutomaticIncluded
ManualIncluded
PLC+PC (User programmable)Omron (Wifi remote control)
Industrial personal ComputerTouch screen
Vacuum gaugePosifa
Temperature probePT100
Breakerschneider
Contactorschneider
Relayschneider
Safety System
Vacuum failure protectionIncluded
Temperature failure protectionIncluded
Compressor protectionIncluded
Other motors protectionIncluded
Interlock protectionIncluded
Utility Requirement (Approx.)
Electricity - total electrical load22kW (380V/50Hz,3 Phase/5 Wires),125A
Power Consumption15kW(Approx.)
Cooling water for refrigerant cooling10m3/hr (1.5≤P≤2 Bar, T≤28°C)
Cooling water pipe diameter (DN)40
Water for de-icing0.5T/Batch (P≥3 Bar, T=80℃)
Compressed air for pneumatic valves60L/min(4≤P≤8 Bar)

Freeze Drying Production Line:

Product details


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