Product Detail
100Kg Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD100
.....
Detail
100Kg/batch Food Industrial Freeze Dryer / Lyophilizer NovaDryer-FD100
Main Features:
SUS304 stainless steel chamber, cold trap,shelves and trays
Back cold trap is integrated with front chamber.
R507 refrigerant
Silicone oil for shelf heating and cooling
Oil rotary vacuum pump
Omron PLC controller with touch screen
Netscada Real-time Monitoring Management
Wifi remote control for trouble shooting
IPC based on Windows system
Automatic and manual dual control modes
User programmable for recipe management
Logging administration
Three-level user rights management
Specifications
| General Information | ||||
| Model | NovaDryer-FD100 | |||
| Load Capacity(approx.) | 100Kg | |||
| Maximum ice capacity | 150kg | |||
| Control | Microprocessor | |||
| Dimensions(Lx W x H,mm) | 5023×2057×2482 | |||
| Weight (approx.) | 5,500kg | |||
| Chamber | ||||
| Chamber type | Cylindrical(drum) | |||
| Maximum design pressure | Normal pressure | |||
| Maximum design temperature | Room temperature | |||
| Finish | Ra≤0.5um (0.5Mircon) | |||
| Validation port | Included (1, on the top of chamber) | |||
| Viewing port | LED illumination | |||
| Qty. | 1 | |||
| Location | Side | |||
| Dimensions | DN200 (mm) | |||
| Material | ||||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Door | ||||
| Finish | Ra≤0.5um (0.5Mircon) | |||
| Viewing port | Included | |||
| Qty. | 1 | |||
| Location | On height 1.0m (approx.) | |||
| Open direction | Right (face to door, hinge on right side) | |||
| Open angle | > 110° | |||
| Gasket | O-shaped silicone rubber single gasket | |||
| Locking arrangement | Auxiliary manual handle | |||
| Material | ||||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Shelves | ||||
| Temperature range | -45°C to + 80°C | |||
| Shelf temp. sensors (shelves) | 3 (Silicone oil inlet and outlet) | |||
| Temperature sensors | 3 | |||
| Qty. of shelves | 7+ 1 (upper radiant shelf) | |||
| Shelf dimension (LxWxT,mm) | 1450x990x15 | |||
| Shelf area (M2) | 10 | |||
| Shelf space(mm) | 70 | |||
| Tray size(mm) | 715x495x30 | |||
| Tray Number(PCS) | 28 | |||
| Hose of flexible connection | Welding | |||
| Finish | Ra≤0.5um (0.5Micron) | |||
| Level | ≤±0.5mm/m | |||
| Material | SUS 304 | |||
| Condenser | ||||
| Condenser type | Cylindrical | |||
| Viewing port | Illuminated | |||
| Qty. | 1 | |||
| Location | Easily observe the whole inside condenser | |||
| Dimensions | DN200 (mm) | |||
| Final temperature | ≤-65°C | |||
| Cooling time (+20 to -40°C) | ≤30 minutes (empty) | |||
| Maximum design pressure | Normal pressure | |||
| Maximum design temperature | Room temperature | |||
| Finish | a≤0.5um (0.5Mircon) | |||
| Coiled pipe material | SUS 304 | |||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Shelf Heating /Cooling | ||||
| Circulation pump | ||||
| Brand | DF | |||
| Model | CDL12-2 | |||
| Type | Centrifugal pump | |||
| Qty. | 1 | |||
| Motor power | 1.5kW | |||
| Shelf heat exchanger | ||||
| Brand | Catro | |||
| Type | Sealed brazed stainless steel | |||
| Qty. | 1 | |||
| Heater | PID control (Electric heating) | |||
| Maximum heating power | 16KW | |||
| Thermal fluid | Special heat conducting oil for freeze dryer | |||
| Shelf cooling time (+20°C to -40°C) | ≤60 minutes (empty) | |||
| Heating rate | 1℃/min (approx.) | |||
| Refrigerating System | ||||
| Compressor | ||||
| Brand | Bitzer | |||
| Model | S6H-20.2Y | |||
| Type | Double stage piston compressor | |||
| Qty. | 1 | |||
| Motor power | 15kW | |||
| Refrigerant | HFC-free R507 | |||
| Main refrigerating units | ||||
| Thermostatic expansion valve | Danfoss | |||
| Solenoid valve | Danfoss | |||
| Service valve | Castel | |||
| Safety valve | Castel | |||
| Capped valve | Castel | |||
| Sight glass | Danfoss | |||
| Water cooling condenser | JG | |||
| Oil separator | Emerson | |||
| Gas-liquid separator | Emerson | |||
| Filter | Filter case: Fasike Filter core: Fasike | |||
| Vacuum System | ||||
| Final vacuum | ≤2.7×10 -2mbar | |||
| Evacuation time | ≤30minutes (1×103 mbar to 1×10-1 mbar) | |||
| Vacuum pump | ||||
| Brand | Baosi | |||
| Model | DRV175 | |||
| Type | Oil rotary | |||
| Qty. | 1 | |||
| Flowrate | 160m3/hr | |||
| Motor power | 5.5Kw | |||
| Anti-suction valve | Included | |||
| De-icing | ||||
| Hot Water or Steam Inlet/Outlet Valves | ||||
| Brand | Lyofenik | |||
| Type | Pneumatic butterfly valve | |||
| Pneumatic System | ||||
| Gas source disposal unit | AIRTEC | |||
| Air pressure switch | EUROSWITCH | |||
| Pneumatic Valve | Lyofenik | |||
| Control System | ||||
| Software | FD-5000 | |||
| Automatic | Included | |||
| Manual | Included | |||
| PLC+PC (User programmable) | Omron(with Wifi and remote control) | |||
| HMI | 15” IPC | |||
| Vacuum gauge | POSIFA | |||
| Temperature probe | PT100 | |||
| Breaker | Schneider | |||
| Contactor | Schneider | |||
| Relay | Schneider | |||
| Safety System | ||||
| Vacuum failure protection | Included | |||
| Temperature failure protection | Included | |||
| Compressor protection | Included | |||
| Other motors protection | Included | |||
| Interlock protection | Included | |||
| Cooling water failure protection | Included | |||
| Utility Requirement (Approx.) | ||||
| Electricity - total electrical load | 38kW(380V/50Hz,3Phase,5 wire) | |||
| Cooling water for refrigerant cooling | 8m3/hr (1.5≤P≤2bar, T≤25°C) | |||
| Defrosting water | 1500L(P≥3bar, T=80℃) | |||
| Compressed air for pneumatic valves | 60L/min (4≤P≤8bar) | |||
Freeze Drying Production Line:
Product details
